Arcosa Lightweight Enables High-Performance Green Roofs

Arcosa Lightweight Enables High-Performance Green Roofs

Green roofs are rapidly becoming essential elements of urban infrastructure, driven by city mandates and sustainability targets in places like New York City (NYC) and Washington, DC.

With policies focused on reducing stormwater runoff, managing urban heat, and improving air quality, lightweight aggregate (LWA) is playing a key role in making these systems viable—especially where structural loads are a concern.

At a recent meeting between Arcosa Lightweight, two landscape architects and green roof media supplier Naturcycle, the conversation centered on the increasing importance of LWA in urban green roof design.

“I have been using expanded shale for probably over 30 years. Being over structure, we’ve got to try and make that material as light as possible and still cost-effective.” – Landscape Architect Michael Barnicle, presently with consulting firm Kimley-Horn and Associates

The Regulatory Landscape: NYC and DC Lead the Way

Both New York and Washington, DC have enacted significant green infrastructure policies. NYC’s Climate Mobilization Act—specifically Local Laws 92 and 94—requires sustainable roofing zones on new construction and major roof renovations. Lightweight green roofs offer developers a practical path to compliance, helping them meet sustainability goals without compromising structure or aesthetics.

In DC, the Department of Energy and Environment’s Green Area Ratio (GAR) mandates vegetated roofing and permeable surfaces as part of its scoring system for new developments. Green roofs designed with LWA consistently help projects meet these performance metrics.

In the DC market, Barnicle says, the landscape architect must conduct a close-out to guarantee that the contractor has followed soil depth and stormwater retention requirements before receiving a Certificate of Occupancy. “That’s how strict DC has become,” he says.

Why Lightweight Aggregate Is Essential

Lightweight aggregate’s value lies in its strength-to-weight ratio. It allows for deep, biologically active soil layers—capable of supporting trees and diverse vegetation—without overloading rooftop structures.

Senior Design Associate Rob Osterlof of Landscape Architecture firm MPFP says, “We couldn’t do many green roof projects without the lightweight material. It’s just not feasible to do full-weight soil on these rooftops.”

MPFP has used expanded shale for decades. At Fordham University’s Lincoln Center campus, trees planted in the late 1990s now reach maturity—some with trunks over 12 inches in diameter. Osterlof notes that the roof has required minimal upkeep and still thrives after nearly 30 years.

He explains that about 90% of their projects involve intensive media depths, often 36 inches or more.

“There’s a fine balance. If it’s too light, you get waves and uplift. If it’s too heavy, you overload the structure. We aim for around 70 to 80 pounds per cubic foot—still substantial, but a lot less than 120 pounds per cubic foot [of traditional soil],” he says.

“We like to do trees, and certain trees work better with green roof soils than others,” says Osterlof. “Being able to know how the soil will perform allows us to specify the correct tree and is a big part of our design process.”

Economic, Environmental, and Social Benefits

According to Green Roofs for Healthy Cities (GRHC), green roofs help mitigate the urban heat island effect, improve air quality, manage stormwater, and provide mental health and social benefits.

“Green roofs add beauty and a park-like feel to urban rooftops,” says Osterlof. These spaces are now valuable amenities for tenants and building owners alike.

Arcosa’s Bill Wolfe adds that expanded shale’s structure plays a key role in filtration. “The material’s ‘ceramic sponge’ quality helps reduce stormwater contaminants,” he says.

Barnicle points out that current regulations focus primarily on runoff volume, not water quality. “They’re not testing chemically,” he says, suggesting potential future regulatory changes.

The Future of Green Infrastructure

Green roofs are no longer just a visual enhancement—they’re a critical tool in resilient urban planning. Osterlof emphasizes that the lightweight soil makes these spaces not only feasible but also functional and enjoyable.

“You could make a lightweight roof deck with pavers and foam, but is that a usable space? No,” he says. “So you want that lightweight soil. That’s a critical tool for us.”

As more cities adopt green roof mandates, demand for LWA is expected to rise. With trusted partnerships between landscape architects, Arcosa, and Naturcycle, lightweight aggregate is poised to continue transforming rooftops into lasting, sustainable green spaces across urban America.

Related Content

TEXAS

14885 South Interstate 45
Streetman, Texas 75859
(903) 599-3000

Map

CALIFORNIA

17410 E Lockwood Valley Rd
Frazier Park, CA 93225
(661) 245-3736

Map

COLORADO

11728 Highway 93
Boulder, CO 80303
(303) 499-1010

Map

ALABAMA

201 Industrial Street
Livingston, AL 35470
(205) 652-9688

Map

LOUISIANA

12652 Airline Hwy
Erwinville, LA 70729
(800) 342-5483

Map

ARKANSAS

3719 Mounds Rd
Proctor, AR 72376
(800) 342-5483

Map

KENTUCKY

1797 Coral Ridge Road
Shepherdsville, KY 40165
(502) 957-2103

Map

INDIANA

6618 N Tidewater Rd
Mooresville, IN 46158
(317) 831-0710

Map